BaySheet
Opening the sheet…
BaySheet
Opening the sheet…
Published repairs below cite a manual or a manufacturer chart. Coming soon pages are names only. Capacities and torque on this year stay on this year.
This year uses the February 2016 second printing of the gas book. The hybrid book was not read.
Oil, coolant, spark plugs, tires, transmission fluid, both filters, the battery, wipers, bulbs, brakes, lug nuts, and the drive belt are filed from that printing. Other Fusion years are not on this site.
2017 is the February 2016 second printing of the gas owner's manual. It is not the hybrid book. Other Fusion years are not filed here.
Copied from the published guides for this year. Each figure stays with that guide and that guide's source. Open the guide before you use it.
| Guide | Item | Figure |
|---|---|---|
| Accessory drive belt | 1.5L EcoBoost | Routing figure E167586. The text does not describe the path. |
| Accessory drive belt | 2.0L EcoBoost and 2.5L | Routing figure E161383. The long belt is on the first pulley groove closest to the engine. The short belt is on the second groove farthest from the engine. |
| Accessory drive belt | 2.7L EcoBoost | Routing figure E176088. The text does not describe the path. |
| Accessory drive belt | Schedule | Inspect at 100,000 miles (160,000 km), then every other oil change until the belt is replaced. Replace at 150,000 miles (240,000 km). The 1.5L chart also says to replace the timing belt at that 150,000-mile line. |
| Automatic transmission fluid | 1.5L, 2.0L, and 2.5L capacity | 9.0 qt (8.5 L). The footnote says this is an approximate dry fill and the amount may vary during a fluid change. |
| Automatic transmission fluid | 2.7L EcoBoost capacity | 11.6 qt (11 L). Approximate dry fill. The actual amount may vary during a fluid change. |
| Automatic transmission fluid | Fluid | Motorcraft MERCON LV, specification WSS-M2C938-A. U.S. and Mexico XT-10-QLVC. Canada CXT-10-LV12. |
| Automatic transmission fluid | 1.5L, 2.0L, and 2.5L level | These transmissions do not have a dipstick. The book says to have a dealer check and change the fluid. The transmission does not consume fluid. |
| Automatic transmission fluid | 2.7L level | Check with the engine running, in Park, on level ground, at 179 F to 199 F (82 C to 93 C), after about 20 miles (30 km). Keep the level between the MIN and MAX marks. |
| Automatic transmission fluid | Change | Normal chart: every 150,000 miles (240,000 km). Towing or car-top carrier, and extensive idling: every 30,000 miles (48,000 km). |
| Battery | 1.5L batteries | BXT-90T5-500 for Intelligent Access. BXT-90T5-590 for Auto-Start-Stop. BAGM-48H6-760 is also listed and has no feature footnote in the table. |
| Battery | 2.0L battery | BXT-90T5-590. |
| Battery | 2.5L batteries | BXT-90T5-500 for Intelligent Access. BXT-90T5-590 is the other number on that table. |
| Battery | 2.7L battery | BXT-94RH7-730. |
| Battery | Service | Motorcraft maintenance-free battery. The book says it normally does not need water. Low-voltage testing, access, and replacement go to a dealer. |
| Brake pads and rotors | Inspection | Inspect the brake pads, rotors, hoses, and parking brake at every oil-change interval. Do not exceed one year or 10,000 miles (16,000 km) between those services. |
| Brake pads and rotors | Brake fluid | Motorcraft DOT 4 Low Viscosity High Performance Motor Vehicle Brake Fluid, part PM-20, specification WSS-M6C65-A2. Fill is between MIN and MAX on the reservoir. |
| Brake pads and rotors | Pad thickness and caliper bolts | Not printed in this book. No measurement is added. |
| Cabin air filter | Part | Motorcraft FP-71 on the 1.5L, 2.0L, 2.5L, and 2.7L parts tables. |
| Cabin air filter | Location | Behind the glove box. |
| Cabin air filter | Normal interval | Every 20,000 miles (32,000 km). |
| Cabin air filter | Severe use | Extensive idling and dusty or sandy conditions say to replace the cabin filter as required, under inspect frequently. |
| Engine air filter | Part | Motorcraft FA-1912 on the 1.5L, 2.0L, 2.5L, and 2.7L tables. |
| Engine air filter | Normal interval | Every 30,000 miles (48,000 km). |
| Engine air filter | Severe use | Extensive idling and dusty or sandy conditions say to replace the engine air filter as required. |
| Engine air filter | 2.5L steps | Release the clamps, lift the cover, remove the element, wipe the housing, install the new element without crimping the edges, and reinstall the clamps. |
| Engine air filter | EcoBoost figure | The EcoBoost instructions are figure E144365. The text does not list those steps, so they are not copied from the 2.5L list. |
| Engine coolant | 1.5L EcoBoost | 10.9 qt (10.3 L) |
| Engine coolant | 2.0L EcoBoost | 8.5 qt (8 L) |
| Engine coolant | 2.5L | 7.8 qt (7.4 L) |
| Engine coolant | 2.7L EcoBoost | 11.8 qt (11.2 L) |
| Engine coolant | Coolant | Motorcraft Orange Prediluted Antifreeze/Coolant meeting WSS-M97B44-D2. U.S. and Mexico VC-3DIL-B. Canada CVC-3DIL-B. The 2.5L Mexico row is printed as Motorcraft Prediluted Antifreeze/Coolant, still VC-3DIL-B. |
| Engine coolant | Concentration | 48 to 50 percent, freeze point between -30 F (-34 C) and -34 F (-37 C). Check with a refractometer. The book names Robinair Coolant and Battery Refractometer 75240, Rotunda ROB75240. |
| Engine coolant | Change | Initial replacement at six years or 100,000 miles (160,000 km), then every three years or 50,000 miles (80,000 km). |
| Engine oil and filter | 1.5L EcoBoost, with filter | 4.3 qt (4.1 L). SAE 5W-20 meeting WSS-M2C945-A. U.S. Motorcraft XO-5W20-QSP. Canada Motorcraft CXO-5W20-LSP12. |
| Engine oil and filter | 2.0L EcoBoost, with filter | 5.7 qt (5.4 L). SAE 5W-30 meeting WSS-M2C946-A. U.S. Motorcraft XO-5W30-QSP. Canada Motorcraft CXO-5W30-LSP12. |
| Engine oil and filter | 2.5L, with filter | 5.7 qt (5.4 L). SAE 5W-20 meeting WSS-M2C945-A. Same Motorcraft 5W-20 names as the 1.5L. |
| Engine oil and filter | 2.7L EcoBoost, with filter | 6.0 qt (5.7 L). SAE 5W-30 meeting WSS-M2C946-A. |
| Engine oil and filter | Oil filters | Motorcraft FL-910S on the 1.5L, 2.0L, and 2.5L. Motorcraft FL-2062 on the 2.7L. If Motorcraft is unavailable, the book allows a filter meeting SAE/USCAR-36. |
| Engine oil and filter | Change interval | Normal service follows the oil-life display and must not exceed one year or 10,000 miles (16,000 km). Reset the Intelligent Oil-Life Monitor after the change. |
| Exterior bulbs | Halogen headlamp | High beam H7LL. Low beam H11LL. Bulbs must be marked D.O.T. for North America. Do not touch the glass. The bulb does not separate from the holder. |
| Exterior bulbs | Front park and turn | Park lamp W5W. Front turn PWY24W. Front fog H11. |
| Exterior bulbs | Reverse and license | Reverse lamp 921. License plate lamp W5W. |
| Exterior bulbs | LED lamps | Front side marker, front direction indicators, daytime running lamps, side direction indicators, center high-mount brake lamp, rear direction indicators, and brake and rear lamps are listed as LED and are not serviceable. |
| Exterior bulbs | Dealer rows | Rows marked with an asterisk say to see an authorized dealer. That mark is on the halogen headlamps as well as the LED rows. The chart still prints the halogen trade numbers and a twist-out procedure. |
| Spark plugs | 1.5L EcoBoost | Motorcraft SP-539. Gap 0.025-0.029 in (0.65-0.75 mm). Firing order 1-3-4-2. Coil on plug. 92 cubic inches. Compression ratio 10.0:1. |
| Spark plugs | 2.0L EcoBoost | Motorcraft SP-537. Gap 0.027-0.031 in (0.70-0.80 mm). Firing order 1-3-4-2. Coil on plug. 122 cubic inches. Compression ratio 9.3:1. |
| Spark plugs | 2.5L | Motorcraft SP-530. Gap 0.049-0.053 in (1.25-1.35 mm). Firing order 1-3-4-2. Coil on plug. 152 cubic inches. Compression ratio 9.7:1. |
| Spark plugs | 2.7L EcoBoost | Motorcraft SP-542. Gap 0.028-0.031 in (0.7-0.8 mm). Firing order 1-4-2-5-3-6. Coil in plug. 164 cubic inches. Compression ratio 10.0:1. |
| Spark plugs | Replacement | Each parts table says to contact an authorized dealer for spark plug replacement. Normal schedule: every 100,000 miles (160,000 km). Towing, extensive idling, and dusty-road schedules: every 60,000 miles (96,000 km). |
| Tire pressure | Cold pressure | The book points to the Safety Compliance Certification Label or the Tire Label on the B-pillar or the driver's door edge. It does not print a Fusion cold-psi table. |
| Tire pressure | Temperature | A 10 F (6 C) drop can drop pressure about 1 psi (7 kPa). Check pressures when the tires are cool, not hot from even one mile of driving. |
| Tire pressure | T-type mini-spare | Store and maintain at 60 psi (4.15 bar). |
| Tire pressure | Full-size spare | Store and maintain at the higher of the front and rear pressures on the Tire Label. |
| Tire pressure | Wear | Replace the tire when tread is worn to one sixteenth of an inch (2 mm). The book also says tires should generally be replaced after six years. |
| Wheel lug nuts | 1.5L, 2.0L, and 2.5L | M12 x 1.5. 100 lb-ft (135 Nm). The table header prints Ib-ft. |
| Wheel lug nuts | 2.7L EcoBoost | M14 x 1.5. 150 lb-ft (204 Nm). The table header prints Ib-ft. |
| Wheel lug nuts | Threads | Torque specifications are for threads free of dirt and rust. Use only Ford recommended replacement fasteners. |
| Wheel lug nuts | Retorque | Retighten to the specified torque within 100 miles (160 km) after any wheel disturbance, including tire rotation, a flat repair, or wheel removal. |
| Windshield wiper blades | Driver blade | Motorcraft WW-2601, on the 1.5L, 2.0L, 2.5L, and 2.7L tables. |
| Windshield wiper blades | Passenger blade | Motorcraft WW-2700, on the same tables. |
| Windshield wiper blades | Interval | Replace the blades at least once per year for optimum performance. |
| Guide | Fastener | Torque |
|---|---|---|
| Wheel lug nuts | Wheel lug nuts, 1.5L, 2.0L, and 2.5L | 100 lb-ft (135 Nm) on M12 x 1.5 |
| Wheel lug nuts | Wheel lug nuts, 2.7L EcoBoost | 150 lb-ft (204 Nm) on M14 x 1.5 |